Fixing messed-up pinball flippers, slingshots and ball kickers

As I continue working on another new machine, Bally’s “Black Rose”, the first order of business is to go over the flippers and other areas where parts are not working. This series focuses on basic problems that occur with pinball flippers and also addresses an issue involving a broken ball kicker (the same assembly that is used on slingshots). Here I address everything from replacing a coil, coil stop, coil sleeve, to determining which parts to replace and which ones to save, as well as wiring problems, end-of-stroke switch problems, flipper bushings and more.

When I first got this game the system diagostics reported an unusual error: “Upper flipper EOS switch stuck closed.” That was a sign that someone had monkey’d with the machine and not done things right. As you will see in the videos, there ended up being a plethora of problems with the flippers in this game, each representing some of the most common problems with modern pinball machines. I go over how to fix them.

In a nutshell, the following issues were found and corrected:

  • flippers needed cleaning and coil sleeves replaced
  • bad wiring job on one flipper
  • broken/improperly-installed EOS (end-of-stroke) switch
  • bad coil stops that needed replacing
  • fixing and re-shaping coil pistons
  • replacing a damaged/melted coil and sleeve
  • fixing a broken armature on a ball kicker (same assembly for slingshots)
  • replacing a broken flipper bushing
  • replacing a flipper return spring that was the wrong type

You may be wondering, why was the machine reporting only one thing wrong when there were so many other issues?  Not everything that is wrong with a pinball machine can be diagnosed by the software.  Obviously things like sticky flippers or dirty coil sleeves can impact performance but still make the game think everything is working.  The same thing goes for the kick-out coil.  The game wasn’t quite smart enough to know it wasn’t working.  One way the game determines if certain features are working is to keep track of how often they are triggered and if a certain number of games is played, without a certain feature activating, the game can sometimes report things broken.  Other times, things may be broken but they are still being triggered (like the kick-out solenoid).  So it’s always best to go over everything carefully to make sure there are not more problems than what is indicated.

First Look: Bally Black Rose and dealing with leaking batteries

Another deal came my way recently and as usual, when you’re out of room and almost out of money, and someone offers to sell you a game, I threw out a pretty low number and it was accepted.  Actually, I’ve been wanting to get a Black Rose pinball machine for awhile.  These early Bally/WMS DMD games are quite good IMO, and they bridge the gap well between the older games and the more modern ones with extremely complex rulesets.  Like its predecessor, Party Zone, Black Rose is a very fun game that doesn’t require curling up with a big printout to understand the ruleset and enjoy the gameplay.

However, first things first… when the owner told me they had no key to the backbox I suspected the worst…

And as expected, we had battery issues, but this looks like it was rescued in time…

Remember, the first rule is to neutralize the acid on the board and then clean it thoroughly.  Then make sure everything is thoroughly dry before you put the board back in the game.

If you want details on how to install a remote battery pack, see this article:  http://pinballhelp.com/how-to-add-a-remote-battery-holder-to-your-pinball-machine/

How To Add A Remote Battery Holder To Your Pinball Machine

One of the biggest problems with vintage solid-state pinball games is damage to the circuit boards from leaking batteries. Here I show you how to install a remote battery pack so the batteries are away from the sensitive circuit boards, eliminating the possibility of them leaking electrolyte and causing corrosion and other damage to the pinball machine’s electronics.

This type of remote battery pack will work with almost all major pinball systems. The main thing to note is some games by default used rechargeable batteries (many Gottlieb and Bally systems) while others used non-rechargeables (WPC). If you use a remote battery pack on games that by default used rechargeable batteries, install a blocking diode in the path of the battery pack to keep the batteries from having power supplied back to them. Doing this with non-rechargeable batteries can result in bad things like batteries exploding.

Installing it in the game..

and lets test it..

Fixing Bally/Williams Pinball Reset Issues

Probably one of the most common problems people experience with the modern Bally/Williams DMD machines are random resets of the game in progress.  Sometimes it appears these resets happen at certain times (like when you hit a flipper or during multiball) and you think it may be directly related to that.  Most of the time, that’s not the case, although heavy activity like firing certain solenoids might cause a drain which exposes a weakness in the game’s power system.  We’re going to go over the standard procedure to deal with this issue.

After the board is removed, I go over the process to desolder and remove components.

Now time to solder the new components on the board. You have to be very careful to not mess up the traces. There are also some recommended jumpers you can run around the bridge rectifiers to double-up on the traces. I don’t go into that in the video but you can look at Clay’s guide for more details on that.

Another thing you might want to do if you do not replace all the caps, is to mark on the top of the cap the month/year you replaced them.  This way in case there’s any confusion, you’ll know which components are newer and which ones may still be original.

And now the moment of truth!

Protecting and sealing pinball backglasses

Continuing the ongoing saga of restoring a Williams Earthshaker, in this episode, I take a look at the backglass and go over some basic ideas on how to preserve and secure an old backglass from further flaking and damage..

After waiting awhile, let’s take a look…

Ok… we wait awhile and check it, and add some more coats..

So what do you do about clear areas on the backglass? You need to avoid creating any kind of “haze” that obscures score reels or other things that need to be viewed behind the backglass/translight. Here is how we deal with that:

Some additional tips:

  • When you work on the backglass, make sure the humidity and temperature levels are moderate.   It should neither be too dry nor too humid, but err on the dry side where possible.

  • Avoid cleaning either side of the backglass until after it has been treated, especially the screen-printed side.  Even if the screen-side is dirty, it’s best to seal in the dirt, rather than clean it and run the risk of causing the backglass to flake or crack.  However if you want to dust it with something like a Swiffer, you can try to do that, but again, be very careful that the Swiffer doesn’t hook on to any flaking and pull it off.  Ultimately it’s best to seal the screen-side before even trying to wipe down the front – you don’t want to risk getting any moisture on the screen side until it’s sealed.

  • Make your first 2-3 coats relatively thin.  Don’t slather on the Triple Thick unless you do it after several coats have dried and started to seal the backglass well.  There’s a lot of evidence that moisture if subjected to certain types of screens, can cause the backglass to wrinkle and peel off catastrophically.   So take your time and put a few very light coats on at first and see how the backglass reacts.

  • If you may have any loose flakes on the backglass, be very careful with the first few coats of Triple Thick.  Watch your spray angle and spray downward instead of across or you might risk blowing flakes of backglass around.

  • Spray in a well-ventilated area, or immediately leave the area after spraying

  • Avoid subjecting the backglass under any conditions, to freezing temperatures.  This may cause the various materials (containing different amounts of moisture) to expand and contract at different rates and cause cracking and flaking.

Earthshaker looks to have been in an actual earthquake

 

This week I pulled a Williams Earthshaker pinball game out of a guy’s apartment.  It had been sitting in the corner for a long time, not operating.  He got it off eBay more than a year earlier, paid a lot of money and I’m not sure he ever got it working, so it sat around collecting dust.  As usual, the description described to me on the phone verses what I saw in person were two different things, but he appeared to be flexible enough on the price to motivate me to go take a look at it.  We made a deal and I threw it into my car.  Here’s a first look…

Later on, I moved the machine inside and took a closer look.  I’m posting this video which was done before I attended the Houston Arcade Expo, and I managed to find a complete set of sideart for the machine from Gene at Illinois Pinball, so there is hope for the cabinet!

In the next video I pull up the playfield and take a look inside the cabinet.  I’m just getting this new web site going so I don’t have much traffic, but I envision in the future with more people visiting, after I post a video like this, other owners of the game might comment and we can collectively ruminate over the status and future of this pinball game.